How To Weld Sheet Metal With Stick Welder

Porosity is almost inevitable and is affected mainly by the thickness of the zinc coating.

How to weld sheet metal with stick welder.

To weld sheet metal with solid wires use electrode positive ep or reverse polarity. Just kidding this tip is to explain how to weld sheet metal with a stick welder. Forget the larger 1 8 inch tungsten electrode and use a smaller one. Remember 6013 can be used as a ful contact rod so you can stick it right down in the puddle and go.

Sheet metal welding techniques. We need to establish what is considered thin metal. Manufacturers of filler metal have come up with special wires that promise to eliminate porosity. How to weld sheet metal with a stick welder.

Although the weld burns off the zinc very little if any corrosion resistance is lost especially in thin section sheet metal. Play with it a little and see what it can and can t do for you. Disclaimer due to factors beyond the. Proper technique will come with practice and experience.

Don t attempt to weld thin materials like sheet metal with flux cored wires which put more heat into the base metal. In order to weld sheet metal or patch panel you have to follow certain rules and use specific techniques. Tig welding sheet metal. Also it will ensure that you don t get any warping of the materials you are working on and no burn through as well.

How to weld thin gauge steel similar to car body panel down to 8mm or 1 32 of an inch thick with arc or stick welder. Sheet metal like 6010 said use the 6013 rod. The real trick to weld sheet metal is to use a wire feed. Tsc has it in 1 16th inch sticks which seems to work best for me.